STAPLE BELT FASTENERS
The Ready Set Staple System
With the Ready Set Staple fastener system, an extended plate design separates the point of staple penetration from the line of belt flexing, thus eliminating splice fatiguing that results from sawing action at the point of attachment.
High tensile, stainless steel staple fasteners are furnished in strips with a bridge between each fastener plate. This strip design prevents individual parts from getting into the product being conveyed - eliminating a problem that may occur with some hook or teeth types of fasteners. The Ready Set Staples provide a strong splice, resistance to impact damage, and a smooth, unrippled joint that makes hinge pin insertion easier.
Ready Set Staples work between carcass fibers without severing them. Staples are hammer-driven through the belt, then clinched cross-wise to the belt, so that belt tension does not pull against the staples to unclinch them.
Applications
Light and medium-duty conveyor belts in package and baggage handling, cased goods, parts, food, wood and agricultural products. |
Installation Method
A portable, lightweight application tool can be easily carried to the job site. This tool holds the belt and fastener while staples are driven with a hammer. |
Fastener Profile
Smooth, low profile facilitates operation with diverters and shears. |
PIW (Pounds per Inch Width)
For belts with mechanical fastener ratings up to 200 PIW. |
Metals Available
Staple fasteners are available in steel and type 316 stainless steel. |
Range
Staple fasteners are for use on belts from 1/16" to 1/4" thick. |
Pulley Diameter
Ready Set Staple Fasteners operate smoothly over pulleys as small as 2" in diameter. |
Staple Fastener Selection Chart
| Fastener # | PIW Rating | Belt Thickness | Min. Pulley Diameter |
|---|
| RS62 | 100 | 1/16" to 1/8" | 2" |
|---|
| RS125 | 160 | 1/8" to 3/16" | 3" |
|---|
| RS187 | 200 | 3/16" to 1/4" | 4" |
|---|
Ordering Information
Complete Fastener Joint Ordering Numbers
| Belt Width | With Nylon Covered Steel Cable | With Steel Spring Wire | With Stainless Spring Wire | With Nylon Covered Stainless Cable |
|---|
| RS62 Plated Steel | RS62 Stainless Steel |
|---|
| 24" | RS62J24NC | - | RS62SJ24SS | RS62SJ24NCS |
|---|
| 36" | RS62J36NC | - | RS62SJ36SS | - |
|---|
| 48" | RS62J48NC | - | RS62SJ48SS | RS62SJ48NCS |
|---|
| 60" | RS62J60NC | RS62J60SP | RS62SJ60SS | - |
|---|
| RS125 Plated Steel | RS125 Stainless Steel |
|---|
| 12" | RS125J12NC | - | - | RS125SJ12NCS |
|---|
| 18" | RS125J18NC | - | RS125SJ18SS | RS125SJ18NCS |
|---|
| 24" | RS125J24NC | RS125J24SP | RS125SJ24SS | RS125SJ24NCS |
|---|
| 30" | RS125J30NC | RS125J30SP | RS125SJ30SS | RS125SJ30NCS |
|---|
| 36" | RS125J36NC | RS125J36SP | RS125SJ36SS | RS125SJ36NCS |
|---|
| 42" | RS125J42NC | - | - | - |
|---|
| 48" | RS125J48NC | RS125J48SP | RS125SJ48SS | RS125SJ48NCS |
|---|
| 60" | RS125J60NC | RS125J60SP | RS125SJ60SS | RS125SJ60NCS |
|---|
| RS187 Plated Steel | RS187 Stainless Steel |
|---|
| 12" | RS187J12NC | - | - | - |
|---|
| 18" | RS187J18NC | - | - | - |
|---|
| 24" | RS187J24NC | - | RS187SJ24SS | RS187SJ24NCS |
|---|
| 30" | RS187J30NC | - | RS187SJ30SS | RS187SJ30NCS |
|---|
| 36" | RS187J36NC | - | RS187SJ36SS | RS187SJ36NCS |
|---|
| 48" | RS187J48NC | - | RS187SJ48SS | RS187SJ48NCS |
|---|
| 60" | RS187J60NC | - | RS187SJ60SS | - |
|---|
Note: Each carton contains four complete fastener joints with hinge pins and stainless steel staples.
Hinge Pins
Bulk Coils
For # RS62
| Length | Ordering # |
|---|
| Nylon Covered Steel |
|---|
| 10' | NC62-X |
|---|
| 100' | NC62-C |
|---|
| 500' | NC62-D |
|---|
| Nylon Covered Stainless |
|---|
| 10' | NCS62-X |
|---|
| 100' | NCS62-C |
|---|
| 500' | NCS62-D |
|---|
|
For # RS125
| Length | Ordering # |
|---|
| Nylon Covered Steel |
|---|
| 10' | NC1-X |
|---|
| 100' | NC1-C |
|---|
| 500' | NC1-D |
|---|
| Nylon Covered Stainless |
|---|
| 10' | NCS1-X |
|---|
| 100' | NCS1-C |
|---|
| 500' | NCS1-D |
|---|
|
For # RS187
| Length | Ordering # |
|---|
| Nylon Covered Steel |
|---|
| 10' | NC187-X |
|---|
| 100' | NC187-C |
|---|
| 500' | NC187-D |
|---|
| Nylon Covered Stainless |
|---|
| 10' | NCS187-X |
|---|
| 100' | NCS187-C |
|---|
| 500' | NCS187-D |
|---|
|
10 Pin Packages
For # RS62
| Length | Ordering # |
|---|
| Steel Spring Wire |
|---|
| 24" | SP62-24 |
|---|
| 36" | SP62-36 |
|---|
| 48" | SP62-48 |
|---|
| 60" | SP62-60 |
|---|
| Stainless Spring Wire |
|---|
| 24" | SS62-24 |
|---|
| 36" | SS62-36 |
|---|
| 48" | SS62-48 |
|---|
| 60" | SS62-60 |
|---|
|
For # RS125
| Length | Ordering # |
|---|
| Steel Spring Wire |
|---|
| 18" | SP1-18 |
|---|
| 24" | SP1-24 |
|---|
| 30" | SP1-30 |
|---|
| 36" | SP1-36 |
|---|
| 42" | SP1-42 |
|---|
| 48" | SP1-48 |
|---|
| 60" | SP1-60 |
|---|
| Stainless Spring Wire |
|---|
| 18" | SS1-18 |
|---|
| 24" | SS1-24 |
|---|
| 30" | SS1-30 |
|---|
| 36" | SS1-36 |
|---|
| 42" | SS1-42 |
|---|
| 48" | SS1-48 |
|---|
| 60" | SS1-60 |
|---|
|
For # RS187
| Length | Ordering # |
|---|
| Steel Spring Wire |
|---|
| 18" | SP2-18 |
|---|
| 24" | SP2-24 |
|---|
| 30" | SP2-30 |
|---|
| 36" | SP2-36 |
|---|
| 48" | SP2-48 |
|---|
| 60" | SP2-60 |
|---|
| Stainless Spring Wire |
|---|
| 18" | SS2-18 |
|---|
| 24" | SS2-24 |
|---|
| 30" | SS2-30 |
|---|
| 36" | SS2-36 |
|---|
| 48" | SS2-48 |
|---|
| 60" | SS2-60 |
|---|
|
The Staple Installation Tool
The RSC187 staple tool (pictured at the top of this page) accurately installs two staples simultaneously for quick, dependable splice installation. Numbers RS62, RS125 and RS187 fasteners are each installed with the Series RSC187 tool. Tools come complete with guide blocks and driver. RSC187 tools are available in a variety of sizes which allow varying amounts of belt width to be laced at one position. Tools can be moved rapidly along the belt as staples are installed. Tools, up to 24" wide, speed splicing. Wider tools are available for production lacing and fabrication shop requirements.
Installation Tools
| Length | Ordering # |
|---|
| 2" | RSC187 |
|---|
| 4" | RSC187-4 |
|---|
| 6" | RSC187-6 |
|---|
| 12" | RSC187-12 |
|---|
| 24" | RSC187-24 |
|---|
Staple Kits
Everything you need to install, maintain and repair numbers RS62, RS125 and RS187 Staple belt splices. Lightweight, only16½ lbs. Kit includes a RSC187 installation tool, staple set plate, hand skiver, belt marker, belt nippers, and a 1 lb. hammer. All packaged in a durable metal box with plenty of room left over for other items.
Staple Kits
| Description | Ordering # |
|---|
| 6" Installation Kit | RSTK4-6 |
|---|
| 12" Installation Kit | RSTK4-12 |
|---|
